Kaizen Sketchbook: Description
and Table of Contents
What is Kaizen? Kaizen merges work and process improvement without increasing chaos because diverse teams of contributors, including direct operators, follow a strict discipline to design a precise choreography of people, equipment, materials and information flow that is devoid of waste. The improved flow achieves delightful success and is sustained through consistent leadership and visual controls.

The Kaizen Sketchbook explains and illustrates Kaizen in hundreds of pages of color illustrations, charts, demonstrations and step-by-step examples. It is a walking slide show of best practices and idea catalysts. Including an extensive glossary, index and very selective timeline, this portable guide will inspire, instruct, and support consistent application of Plan, Do, Check and Act Kaizen.

The author, Marypat Cooper, has
compiled over 20 years of process improvement experience into the Kaizen
Sketchbook, including her notes from multiple sessions with Dr. W. Edwards Deming as well
as over 14 years under instruction by students of Taiichi Ohno. She has
combined the technical features of kaizen with the social aspects, including
numerous office applications together with production floor examples to give the
reader timeless value.
The book includes hundreds of specific examples of how to observe, try-storm, prioritize and implement ideas for improvement. Step-by-step instructions for prioritizing issues, taking time study and resolving team conflict are organized, accessible and portable.
Value Stream Maps and Strategy Deployment are extensively explained and fully drawn in color.
A forward by Gary Brooks and introduction by Jim Cutler, a timeline of the history of lean development and a glossary of over 250 terms give the owner a broad yet useful perspective.
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Table of Contents |
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Forward by Gary Brooks, CEO of Esselte |
7 |
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Introduction by Jim Cutler, President of Moffitt Associates |
11 |
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How to PLAN Kaizen |
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Kaizen Topic Selection |
23 |
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Affinity Process
with Inter-Relationship Diagraph |
28 |
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Value Stream Analysis |
33 |
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Simple Value Stream
Map Icons |
37 |
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Strategy Deployment |
53 |
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Communicate the
Kaizen |
65 |
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Kaizen Team
Selection |
59 |
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Team Roles and
Responsibilities |
67 |
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Ground Rules |
74 |
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Essential Forms and
Supply Checklists |
77 |
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How to DO Kaizen |
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Kickoff |
86 |
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Observe Safety |
87 |
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Observe the 5 S |
85 |
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Direct Observation of Work through Space |
103 |
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Direct Observation
of Work in Terms of Time (Construction of Standard Work Forms |
113 |
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Useful Data and
Sigma Tools |
133 |
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Find the Best Idea |
145 |
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Idea Catalysts |
159 |
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Implement the Best Idea |
166 |
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Specific Examples of Kaizen |
169 |
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To Build a "House Without Waste" |
171 |
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Kaizen for a Better Work Area Flow |
172 |
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Office Kaizen |
178 |
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Setup Reduction Kaizen |
186 |
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Kaizen for Better Internal Material Flow |
192 |
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How to CHECK Kaizen |
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How the Staff Checks
on the Kaizen Team: the Daily Leaders' Meeting |
198 |
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How the Team Leader Checks Kaizen Progress Hourly |
201 |
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How a Facilitator
Checks and Intervenes as Needed |
203 |
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From Plan to Do to
Check to ACT! |
213 |
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The Final
Presentation |
217 |
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How to ACT Kaizen |
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Regular and Productive Attention to Standard Work |
219 |
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On Leadership |
228 |
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Perspectives |
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A Very Selective
Timeline |
233 |
| Lean Enterprise Assessment |
237 |
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Recommended Reading |
241 |
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Sample Curricula for Standard Training Modules |
243 |
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Glossary |
245 |
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Index |
281 |
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